Almaco Machine Tool Co., Ltd.
Validity date: 45days | |||
Model Description QTY | |||
CNCSG3000 gantry type plasma cutting machine | Effective cutting area | 2200mmx4000mm | 1set |
Plasma max cutting thickness | 75mm(Mild Steel) 50mm(Stainless Steel) 50mm(Al) | ||
Machine size | 3000mmx6000mm | ||
Main Components | Description | Qty.(set) |
Rail | 6000mm, Heavy Rail, Helical Rack And Pinion | 1 |
Drive model | Double-drive; Panasonic AC servo motor(Japan Brand) | 3 |
Gear box | Neugart(Germany Brand) | 3 |
Plasma power source | Kjellberg SmartFocus400(Germany Brand) | 1 |
Plasma torch height controller | Our factory Sensor THC | 1 |
CNC controller | Our factory LKNC-3200 EtherCAT Controller(17” LED Touch Screen) | 1 |
Mobile Phone APP | Mobile Phone APP Monitor & Remote Control Machine | 1 |
Nesting software | FASTCAM Professional Version(Australia Brand) | 1 |
Cable and hose model | Closed Pedrail | 1 |
Laser point | Laser Point For Alignment | 1 |
Auto rail clean device | Auto Rail Clean Device | 1 |
Auto lubrication device | Auto Lubrication Device | 1 |
FOB Shanghai $61,000 | ||
Commerce Terms | |
Production time | Within 45 days after down payment |
Payment term | 30% down payment, balance before shipment |
Packing | Plywood case and tray |
Container requirement | 20’GP container |
l Warranty: 12 months from the date of bill of lading issued.
l Installation, training and commissioning service terms:
a) Time cost: 1 engineers 10-15 days
b) Engineer’s visa fee, round-trip flight tickets from Shanghai to user’s spot, food and accommodation cost undertaken by buyer.
c) Engineer’s subsidy 80.00 USD per day, per person.
d) Buyer takes responsibility to arrange a Chinese speaking translator to be assistance during installation and training.
· For gantry type cutting machine, this quotation excludes rail installation foundation, cutting table (water cutting table) and pedrail hanger.
TAYOR will supply full sets of drawing to buyer for installation preparations upon receipt of down payment.
*Product images and cutting parameter inside of this file are for illustrative purposes only and may differ from the actual product!
1 Model: CNCSG3000 plasma cutting machine
2 Basic Components
Mechanical Components | CNC plasma cutting torch | 1set(Kjellberg) |
Plasma torch height controller | 1set | |
Plasma torch anti-collision device | 1set | |
Drive Model | Double-side | |
Cable/hose Supply Model | Pedrail | |
Electronic Components | Numerical control system model | LKNC-3200 |
PLC | Delta(Taiwan Brand) | |
Electric components | Schneider(France Brand) | |
Plasma power source model | Kjellberg SmartFocus400 | |
Programming and nesting software | FASTCAM (professional) | |
Horizontal Servo Driving motor | Panasonic AC servo motor(750W) | |
Longitudinal Servo driving motor | Panasonic AC servo motor(750W) | |
Gear box | Neugart(Germany Brand) | |
Auxiliary Machinery By Buyer | Voltage-stabilized source | We will give requirements |
Air compressor | ||
Oil-water separator | ||
Foundations Made By Buyer | Cutting table | We will supply drawing |
H beam load bearing foundation | ||
Installation cement foundation | ||
Pedrail Channel |
3 Main Specification
Basic Parameter | Effective cutting width | 2200mm |
Effective cutting length | 4000mm | |
Plasma cutting thickness | 1-75mm | |
Plasma cutting speed | 50-9000mm/min | |
Cutting torch lifting distance | 200mm | |
Idle running speed | 0-12000mm/min | |
Speed setting error | ≤±5％ | |
Torch height controller accuracy | ≤±1.0mm | |
Longitudinal line accuracy | ±0.2mm/10m | |
Accuracy Test | Complete machine accuracy (Subject to the right drawing) Side length (Four sides) 1000mm x1000mm Lineation speed,500-800mm/min |
|
length of a side | ±0.5mm | |
Diagonal error |AD-BC| | ±0.5mm | |
Base point return error | ±0.2mm | |
Intersection point error | ±0.5mm | |
Lineation forward- reverse error | ±0.2mm | |
Plasma Part | Plasma power source | Kjellberg SmartFocus400 |
Duty cycle | 100% | |
Max output current | 400A | |
Plasma source power | 116KW | |
Machine weight | 3.2 ton | |
Accelerated speed | ≥ 0.6m/sec2 | |
Other Parameter | Noise | ≤80 db |
Motor power | Longitudinal and Horizontal 0.75 Kw 3set |
4 Working Requirement
Basic Requirement | Supply power voltage/ frequency | 3 phase×380v±10%/50Hz 1 phase×220v±10%/50Hz |
Ambient temperature | -10℃-50℃ | |
Relative humidity | <90% no condensation | |
Surroundings | Ventilate | |
Flame Cutting Requirement | Gas type | Propane / Acetylene |
Cutting oxygen pressure | 0.5-0.8 ＭPa | |
Pre-heat oxygen pressure | 0.4－0.6ＭPa | |
Gas pressure | 0.05-0.1 ＭPa | |
Oxygen | Purity: 99.5% | |
Flow: 1.0m3/h | ||
Plasma cutting requirement | Compressed air | Dry, Oil free; Flow: 400 scfh Pressure: 8 bar |
O2 | Purity 99.5%; Dry, Oil free Flow: 150 scfh Pressure: 8 bar | |
N2 | Purity 99.99%; Dry, Oil free Flow: 410 scfh Pressure: 8 bar | |
H35 | Purity 99.995%; Dry, Oil free Flow: 150 scfh Pressure: 8 bar |
5 Programming And Nesting Software (FastCAM Professional Version)
FastCAM is a powerful CAD plotting software specially used for number control cutting and it can read CAD DXF files and choose and output the NC files of different controllers; in addition, it can speed cutting obviously, heighten cutting quality and thus improve social and economic benefits. |
Plotting System |
Compatibility of plotting software |
Special functions to DXF files; CAD clearing function; CAD compacting function; CAD extraction function; CAD breaking and ranking functions. |
Bridge function, including continuous bridge, break bridge and interruption bridge. |
Cutting Path |
Able to automatically or manually set cutting direction. |
Able to set cutting starting port, finishing point and cutting sequence. |
Able to set leadin and leadout. |
With the mid-layer function of CAD, able to set and conduct cutting, marking and drilling etc. |
Nesting System |
Able to nest quickly, continuously and automatically by placing hundreds of parts on many steel plates. |
Able to conduct optimized nestling on the rest steel plates. |
Able to manually interrupt AC automatic nestling and interfere with discharge. |
In the optimized nestling process, able to specify, revise and choose parts and have free horizontal movement, rotation and matrix etc. |
Verifying System |
Able to have analogue check and change to NC cutting files. |
Able to calculate material cost and processing cost. |
Able to support many controller NC codes and switch among different codes. |
Able to provide many languages that Windows platform supports. |
Printing: Discharging drawings and name, discharging parts list; steel plate size, cutting speed, cutting time and steel plate utilization rate; Programming parameters and number control codes. |
6 CNC Controller Details
LKNC-3200B CNC (EtherCAT) Intro
The new CNC Cutting Control System LKNC-3200B is a field bus control system using industrial Ethernet (EtherCAT) based on 64-bit Linux real-time operating system. Instead of traditional motion control axis cards (PMAC) and complex wiring between CNC and servo drives, the new EtherCAT based CNC only uses a common network cable to connect multiple network servo drives in series. In addition, the digital serial communication method adopted by the network cable greatly enhances the anti-interference ability of motion signals and improves the accuracy.
In the Human-Machine-Interface (HMI), the new LKNC3200B continues the multi-task operation of the previous controller: during the process of part processing you can perform multiple operations, such as file editing, graphic changing, parts nesting, network transferring, parameter setting and cutting torch enabling. Equipped with a 19〞high resolution LCD touch screen, it has the characteristics of intuitive and user-friendly interface, easy and simple operation.
This system can also monitor the status of AC servo in real-time environment, and truly realize the control function of true bilateral and full feedback.
In terms of network, the system supports the mainstream industrial communication protocol OPU UA, which facilitates the access of equipment to the group control MES system of major manufacturers.
Specifications:
1. True bilateral, full feedback:
- oordinate absolute value and difference value of Double X axis are respectively reflected on the control interface
- The alarm information, absolute value, torque, speed, etc. of the motor are fed back to the controller
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