CNCTG1530 Table Type CNC Fiber Laser Cutting Machine

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3 manufacturing bases, 10 manufacturing enterprises100,000m2 cutting and welding machine manufacturing baseOver 1,000 staff, 100 senior techniciansOver 500 sets heavy duty cnc plasma and flame cutting
PRODUCT OVERVIEW

3 manufacturing bases, 10 manufacturing enterprises

100,000m2 cutting and welding machine manufacturing base

Over 1,000 staff, 100 senior technicians

Over 500 sets heavy duty cnc plasma and flame cutting machine sales volume every year

Over 300 types cutting and welding equipments

Exported to more than 100 countries and regions

30 minutes driving away from Shanghai PVG airport.

CE & ISO9001:2008 certified

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PARAMETER

Quotation

Validity: 45 days

Model Description QTY

CNCTG1530
table type plasma cutting machine

Effective cutting area

1500x3000mm

1set

Plasma max piercing thickness

25mm

Plasma max edge start cutting thickness

40mm

Machine size

2000x4000mm

Main Components

Description

Qty.(set)

Rail

24KG Rail, Helical Rack And Pinion

1set

Drive model

Double-drive; Panasonic AC servo motor(Japan Brand)

3set

Gear box

Neugart(Germany Brand)

3set

Plasma power source

Hypertherm PowerMAX125(America Brand)

1set

Plasma torch height controller-automatic

Sensor THC

1set

CNC controller

LKNC-3200 EtherCAT Controller(17" LED Touch Screen)

1set

Mobile Phone APP

Mobile Phone APP Monitor & Remote Control Machine

1set

Water table

Water Table For Plasma Cutting Dust Collection

1set

Nesting software

FASTCAM Professional Version(Australia Brand)

1set

Cable and hose model

Closed Pedrail

1set

Laser point

Laser Point For Alignment

1set

FOB Shanghai $28,000

Commerce terms

Production time

Within 45 days after down payment

Payment term

30% down payment, balance before shipment

Packing

Plywood case and tray

Container requirement

20'GP container

Warranty: 12months from the date of bill of lading issued.

Installation, training and commissioning service terms:

a) Time cost: 1 engineers 10-15 days

b) Engineer's visa fee, round-trip flight tickets from Shanghai to user's spot, food and accommodation cost undertaken by buyer.

c) Engineer's subsidy 100.00 USD per day, per person.

d) Buyer takes responsibility to arrange a Chinese speaking translator to be assistance during installation and training.

 

*Product images and cutting parameter inside of this file are for illustrative purposes only and may differ from the actual product!

Technical Specification

1 Model: CNCTG1530 table type plasma cutting machine

2 Basic components

Mechanical Components

Longitudinal rail type

24KG rail

Plasma cutting torch

1set(Hypertherm)

Plasma torch height controller

1set

Plasma torch anti-collision device

1set

Drive model

Double-drive

Gas and hose supply type

Pedrail

Electronic Components

CNC controller

TAYOR LKNC-3200

Plasma torch anti-collision device

1set

PLC

Delta(Taiwan Brand)

Electric components

Schneider(France Brand)

AC servo motor system

Panasonic(Japan Brand)

Gear box

NEUGART(Germany Brand)

Program and nest software

FASTCAM(Australia Brand)

Plasma source

Hypertherm PowerMAX125

Auxiliary Machinery By Buyer

Voltage-stabilizer

We will supply requirement details

Air compressor

Oil-water separator

3 Main Specification

Basic Parameter

Effective cutting width

1500mm

Effective cutting length

3000mm

Plasma cutting thickness

1-25mm

Plasma cutting speed

50-9000mm/min

Cutting torch lifting distance

80mm

Idle running speed

0-12000mm/min

Speed setting error

≤±5%

Torch height controller accuracy

≤±1.0mm

Longitudinal line accuracy

±0.2mm/10m

Accuracy Test

Complete machine accuracy
(Subject to the right drawing)
Side length (Four sides)
1000mm x1000mm
Lineation speed,500-800mm/min


A B

C D

length of a side

±0.5mm

Diagonal error |AD-BC|

±0.5mm

Base point return error

±0.2mm

Intersection point error

±0.5mm

Lineation forward- reverse error

±0.2mm

Plasma power source

Hypertherm PowerMAX125

Plasma Part

Duty cycle

100%

Max output current

125A

Plasma source power

21KW

Machine weight

2.8 ton

Other Parameter

Accelerated speed

≥ 0.6m/sec2

Noise

≤80 db

 

4 Working requirement

Basic Requirement

Supply power voltage/ frequency

3 phase×380v±10%/50Hz
1 phase×220v±10%/50Hz

Ambient temperature

-10℃-50℃

Relative humidity

<90% no condensation

Surroundings

Ventilate

Plasma cutting requirement

Compressed air

Dry, Oil free;
Flow: 400 scfh
Pressure: 8 bar

 

5 Programming And  Nesting  Software (FastCAM Professional Version)

FastCAM is a powerful CAD plotting software specially used for number control cutting and it can read CAD DXF files and choose and output the NC files of different controllers; in addition, it can speed cutting obviously, heighten cutting quality and thus improve social and economic benefits.

Plotting System

Compatibility of plotting software

Special functions to DXF files;
CAD clearing function;
CAD compacting function;
CAD extraction function;
CAD breaking and ranking functions.

Bridge function, including continuous bridge, break bridge and interruption bridge.

Cutting Path

Able to automatically or manually set cutting direction.

Able to set cutting starting port, finishing point and cutting sequence.

Able to set leadin and leadout.

With the mid-layer function of CAD, able to set and conduct cutting, marking and drilling etc.

Nesting System

Able to nest quickly, continuously and automatically by placing hundreds of parts on many steel plates.

Able to conduct optimized nestling on the rest steel plates.

Able to manually interrupt AC automatic nestling and interfere with discharge.

In the optimized nestling process, able to specify, revise and choose parts and have free horizontal movement, rotation and matrix etc.

Verifying System

Able to have analogue check and change to NC cutting files.

Able to calculate material cost and processing cost.

Able to support many controller NC codes and switch among different codes.

Able to provide many languages that Windows platform supports.

Printing: Discharging drawings and name, discharging parts list;
steel plate size, cutting speed, cutting time and steel plate utilization rate;
Programming parameters and number control codes.

6 CNC Controller Details

LKNC-3200B CNC (EtherCAT) Intro

The new CNC Cutting Control System LKNC-3200B is a field bus control system using industrial Ethernet (EtherCAT) based on 64-bit Linux real-time operating system. Instead of traditional motion control axis cards (PMAC) and complex wiring between CNC and servo drives, the new EtherCAT based CNC only uses a common network cable to connect multiple network servo drives in series. In addition, the digital serial communication method adopted by the network cable greatly enhances the anti-interference ability of motion signals and improves the accuracy.

In the Human-Machine-Interface (HMI), the new LKNC3200B continues the multi-task operation of the previous controller: during the process of part processing you can perform multiple operations, such as file editing, graphic changing, parts nesting, network transferring, parameter setting and cutting torch enabling. Equipped with a 19〞high resolution LCD touch screen, it has the characteristics of intuitive and user-friendly interface, easy and simple operation.

This system can also monitor the status of AC servo in real-time environment, and truly realize the control function of true bilateral and full feedback.

In terms of network, the system supports the mainstream industrial communication protocol OPU UA, which facilitates the access of equipment to the group control MES system of major manufacturers.

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The system consists of:

IndustrialComputer

Intel(R) J1900 4-Cores 4-Threads CPU @2.00GHz

RAM

DDR3L 2G(default) / 4G / 8G

Storage

SSD 60G or above

Operating system

Linux

Software

KNC English version

Display

19 Widescreen with explosion-proof touch screen1366X768

Field bus mode

EtherCAT

Axis number

  • 2(Y、1X)
  • 3(Y、1X、2X)
  • 4 with THC(Y、1X、2X、1Z)
  • 5 with 2-THC(Y、1X、2X、1Z、2Z)

I/O

EtherCAT I/O Modules (WAGO)

Peripheral

USB x4(USB3.0 x1)
RS232/485 Serial port
Ethernet RJ45 (OPU UA)

Size

136mm*127mm*40mm 0.65KG

Power adapter

DC12V-5A

 

Specifications:

1. True bilateral, full feedback:

Coordinate absolute value and difference value of Double X axis are respectively reflected on the control interface

The alarm information, absolute value, torque, speed, etc. of the motor are fed back to the controller

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2. The built-in THC:

Z axis as an independent axis, controlled by servo motor, more accurate and fast

The communication mode of EtherCAT bus ensures 1ms arc voltage sampling period and height change during cutting

The controller interface displays the current cutting torch height and arc pressure in real time

3. Integrate plasma processes:

Main plasma power supplies such as HyperthermThermal DynamicsKjellberg and ESAB

Various processes, materials and up to 60 plate thicknesses are available

Specially for Hypertherm XPR series plasma optimization and alarm log recording

Record and count plasma consumables, and set the maximum piercing times and the maximum cutting length